What is Arc Flash?

An arcing fault, which is the cause of an arc flash is described below.

Arcing faults (an Arc Flash) are defined as high-impedance faults, since any fault current must travel through air, as opposed to the low-impedance path normally associated with a short circuit. A short circuit study of the electrical system is required to determine the maximum available short circuit energy, which in turn may then be used to calculate the potential incident energy available.

There are intense heat and pressure waves associated with these types of faults.  This heat and pressure wave will cause shrapnel and molten metal to explode from the point of the fault.

The core temperature of an arc fault can easily reach 5000ºC (source), for comparison the surface temperature of the Sun is only 6000 ºC and the boiling point (not melting point, but BOILING) of copper is 2500ºC.

35606-orgAssuming that the electrical protective device in the circuit operates fast enough to extinguish the fault so that these extreme temperatures do not cause greater than second degree burns to the operator, the ignition temperature of the typical non-PPE clothing the operator is wearing would have been reached, this burning will cause serious harm to the operator if they are not extinguished quickly

When proper PPE is worn for the calculated incident energy at the fault, the worker should walk away from the incident with a maximum of second degree burns.

Arc Flash Hazard

When an electric current passes through air between ungrounded conductors or between ungrounded and grounded conductors, the temperatures can reach 35000F.

Exposure to these extreme temperatures both burns the skin and causes the ingnition of clothing. Each year more than 2000 people are admitted to burn centers with severe arc-flash burns.

An arc-flash can and do kill at distances 10ft or greater.

Source: NFPA 70E-2004, Annex K.3